Place of Origin:
DONGGUANG,CHINA
Brand Name:
KADING
Certification:
CE
Model Number:
KD-CR
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Single facer corrugated machines are pivotal in the production of corrugated cardboard, providing the foundation for various packaging solutions. In this article, we will delve into the theoretical design aspects of these machines and highlight the essential maintenance methods to ensure their optimal performance and longevity.
Single Facer Machine Specification
| Working Width | 1200mm-2500mm | |
| Heating Method | Steam/Electric/Oil heating (optional) | |
| Speed | 100m/min, 150m/min, 180m/min, 200m/min, 220m/min, 250m/min | |
| Compress-Air Pressure | 0.4-0.9MPa | |
| Flute Type | Standard flute | UV flute |
| Standard spec. | A,B,C,E,F | |
| Corrugated Roller Diameter | φ280mm, φ320mm, φ360mm, φ380mm, φ405mm | |
| Wall Thickness | 130mm | |
| Type | Fingerless/Cassette/Vacuum absorb | |
*Machine's specification is subject to the final confirmation of seller and buyer.
Theoretical Design:
Corrugating Rolls and Flute Profiles: The theoretical design of single facer machines centers around the corrugating rolls and the desired flute profiles. These rolls have specialized flute profiles, such as A, B, C, or E flutes, which determine the strength, rigidity, and cushioning properties of the corrugated board. The theoretical design ensures that the corrugating rolls are precisely engineered to create uniform and well-defined flute formations, enabling the production of high-quality corrugated cardboard.
Glue Application System: Theoretical design also focuses on the glue application system of these machines. It ensures the uniform and accurate application of adhesive to the flute tips of the corrugated medium. This process is essential for achieving proper bonding between the linerboard and the corrugated medium, resulting in a durable composite structure. The theoretical design of the glue application system ensures consistent and efficient glue distribution throughout the production process.
Heating Elements and Temperature Control: These machines incorporate heating elements and temperature control systems to regulate the temperature during the corrugation process. Theoretical design ensures the optimal placement and configuration of heating elements to achieve the desired temperature for effective flute formation. Precise temperature control is crucial for maintaining the integrity and quality of the corrugated board.
Maintenance Methods:
Regular Inspection and Cleaning: Regular inspection of the machine is vital to identify any signs of wear, damage, or misalignment. Components such as corrugating rolls, glue application system, and heating elements should be inspected for proper functioning. Cleaning the machine regularly helps remove dust, debris, and adhesive residues that can hinder its performance.
Lubrication: Proper lubrication of moving parts is crucial to ensure smooth operation and reduce friction. Lubrication prevents excessive wear and extends the lifespan of components. Follow manufacturer guidelines to determine the appropriate lubricants and lubrication intervals for different parts of the machine.
Alignment and Calibration: Periodic alignment and calibration of the machine are essential to maintain its accuracy and performance. This includes adjusting the alignment of the corrugating rolls, ensuring proper tension of the linerboard and corrugated medium, and calibrating temperature control systems. Proper alignment and calibration contribute to consistent and high-quality production output.
Training and Operator Awareness: Training operators on the correct operation and maintenance procedures for the machine is crucial. They should be familiar with the theoretical design and functioning of the machine, as well as the specific maintenance requirements. Operator awareness regarding proper machine handling, troubleshooting techniques, and safety protocols helps prevent potential issues and ensure smooth operation.
Conclusion:
The theoretical design of single facer machines encompasses critical aspects such as corrugating rolls, flute profiles, glue application systems, and temperature control. These design elements are vital for achieving high-quality corrugated cardboard production. Additionally, implementing regular maintenance methods, including inspection, cleaning, lubrication, alignment, and operator training, is essential to ensure the optimal performance, longevity, and efficiency of these machines. By following these maintenance practices, manufacturers can maximize the productivity and reliability of their machines, contributing to the seamless production of high-quality corrugated cardboard packaging solutions.
Kading Company, a professional carton manufacturer established in 2009, the main products are carton printing machines, carton slotting machines and carton die-cutting machines. The strong technical engineers and professional salesmen behind us will provide you with the most satisfactory solution.
The corrugated 48CRMO alloy steel is used, and the surface hardness of the heat treatment is above HV1200.
The corrugated roller module is separated from the entire machine, which can be replaced by the overall lifting and replace the ascent type at any time.
The adhesive and fixed paste are designed as a group guide track and disassembling to shorten the maintenance time.
The main transmission of the frequency conversion motor, the independent driver box, and the three -axis transmission, which controls the acceleration of the corrugated machine by the inverter, and achieves a communication interface to achieve energy -saving effects in the future.
Both the corrugation roller and pressure roller bearing are high -temperature lubricating fat to ensure long bearings and smooth operation.
The closed gear transmission oil is soaked, the noise is small, the operation is stable, and the life of the gear is long.
The host is suspended, and the glue area is rotated to avoid drying the roller surface.
Configure the spray device to adjust the humidity of the original paper at will.
The corrugated roller is made of special alloy steel of 48CRMO alloy steel, and the hardness is HRC58 ° -60 °
Oil lubricating gear box, low noise and universal transmission, and also separate power. Main motor conversion control (optional).
The vacuum suction system can provide a perfect flute shape even at high speeds, and the explosive volume controller is equipped.
The bearings of corrugated rollers and pressure rollers are lubricated by high temperature lubricating oil.
The surface of the bonding roller is carved and chrome -plated by special mesh patterns. Automatic and periodic glue of glue unit.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county, Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up from airport, and will provide accommodation.
Send your inquiry directly to us
